Custom Product Boxes UK | Printed Packaging With Logo

Custom Product Boxes for UK Businesses

Give your products packaging that fits properly, presents your brand clearly and creates a professional customer experience.

Any Custom Boxes creates custom product boxes for independent retailers, e-commerce businesses, start-ups, product manufacturers and established UK brands. Your packaging can be manufactured around the dimensions, weight and presentation requirements of the item rather than relying on a standard box that is too large, too tight or unsuitable for the product.

Choose your preferred box size, structure, paperboard, printing and finishing details. Custom inserts, dividers, sleeves and windows can also be developed to organise products and create a more considered presentation.

Whether you need a simple branded carton for a lightweight retail item or a premium presentation box for a complete product set, we can help you develop packaging around your practical requirements and budget.

Request a quote for your custom product boxes today.

Product Packaging Made Around Your Item

Every product has different packaging requirements.

A lightweight cosmetic item may only need a printed folding carton. A glass product may require internal support and a stronger outer structure. A premium gift set may need several fitted compartments, while an online order may require both a presentation box and a separate shipping carton.

Custom sizing gives you greater control over:

The internal fit
Product movement
Empty space
Product presentation
Insert placement
Accessory organisation
Box strength
Storage requirements
Packing efficiency
Shipping dimensions

When requesting your packaging, provide the measurements of the complete packed product—not only the main item.

Include any caps, pumps, lids, cables, accessories, inner bags, protective wraps, instruction cards and inserts that will be placed inside the box.

Custom Product Boxes for Different Industries

Our product packaging can be specified for a wide variety of consumer and business products.

Cosmetics and Beauty Products

Custom cosmetic boxes can be produced for:

Skincare bottles
Creams and lotions
Serums
Makeup
Haircare products
Soaps
Perfumes
Beauty tools
Gift sets

Boxes can include printed product information, branding, die-cut windows and inserts designed around bottles, jars or tubes.

Candles and Home Fragrance

Product boxes can be developed for:

Jar candles
Pillar candles
Wax melts
Diffusers
Room sprays
Incense products
Fragrance gift sets

Dividers and inserts can help separate glass containers and accessories within multiproduct sets.

Clothing and Fashion Accessories

Custom product packaging is suitable for:

T-shirts
Shirts
Scarves
Socks
Ties
Belts
Wallets
Handbags
Fashion gift sets

Mailer boxes, two-piece boxes and rigid presentation packaging can create a neat, branded experience for retail and online clothing orders.

Jewellery and Watches

Compact presentation boxes can be developed for:

Rings
Earrings
Bracelets
Necklaces
Watches
Cufflinks
Jewellery sets

The internal insert should hold the product in the correct position and protect delicate surfaces during normal handling.

Electronics and Accessories

Custom electronics boxes can be specified for:

Cables
Chargers
Earphones
Speakers
Smart devices
Computer accessories
Cameras
Lighting products
Electronic components

Compartments can be added for the main device, cables, plugs, instructions and other accessories.

Products requiring specialist electrostatic or battery-transport protection should be assessed separately before the packaging specification is approved.

Food and Beverage Products

Product boxes can be designed for:

Tea and coffee
Cereals
Confectionery
Bakery products
Snacks
Bottled products
Food gift sets
Subscription products

Tell us whether the printed carton will touch the food directly or whether the product will use an inner wrapper, pouch, tray, jar or bottle.

Packaging components intended for direct food contact should be specified for their intended use.

Health and Wellness Products

Custom cartons can be developed for:

Wellness products
Personal-care products
Aromatherapy items
Fitness accessories
First-aid products
Self-care gift sets

Any claims, instructions, warnings and product information supplied for printing should be checked by the responsible business before artwork approval.

Toys, Games and Collectables

Product boxes can be designed for:

Small toys
Card games
Board-game components
Models
Craft kits
Collectables
Educational products
Children’s gift sets

Windows, internal trays and compartments can help customers see the product and keep separate components organised.

Handmade and Independent Products

Custom product boxes are also suitable for:

Handmade soaps
Crafts
Ceramics
Artwork
Stationery
Home accessories
Personalised gifts
Marketplace products

Small businesses can choose a simple branded structure or create a more detailed presentation using printed sleeves, tissue paper and insert cards.

Retail Product Packaging

Retail boxes need to communicate clearly when displayed on a shelf, counter or hanging unit.

Customers should be able to identify:

What the product is
Who it is made by
Which model, flavour or variation it is
What is included
How it is used
Whether it is suitable for their needs

Your retail product boxes can include:

Brand logo
Product name
Product images
Illustrations
Key features
Instructions
Ingredients
Technical information
Compatibility details
Size or quantity
Barcode
Batch-information area
Website address
Social media details
Customer-support information
QR code
Required warnings
Disposal instructions

The front panel should remain clear and recognisable. Detailed information can be organised across the side, rear and base panels.

Important text should remain away from cut lines, folds, glued sections and closing flaps.

E-Commerce Product Boxes

Packaging for online orders needs to balance product presentation with delivery protection.

Depending on the product, a complete e-commerce packaging format may include:

The product
A protective bag or wrap
A fitted insert
A branded product box
A corrugated postal or shipping box
Additional cushioning where necessary
Sealing materials
A return label or instruction card

A decorative product carton should not automatically be treated as parcel-ready packaging.

Fragile, heavy or high-value products may need an additional shipping carton to protect the branded box from crushing, impact, moisture and surface damage.

Custom mailer boxes can also be printed inside and outside to create a branded opening experience without requiring a separate retail carton for suitable products.

Product Launch and PR Packaging

Custom packaging can help present a new product to buyers, journalists, retailers and content creators.

Launch packaging can include:

The main product
Samples
Supporting accessories
Demonstration items
Campaign information
Printed instructions
Welcome cards
QR codes
Social media details
Promotional merchandise

A custom insert can position every component in a clear order, while interior printing can explain the product or campaign as soon as the box is opened.

Premium launch boxes sent through a courier network may still require a protective outer shipping carton.

Subscription Product Boxes

Subscription packaging needs to provide a consistent brand experience while remaining practical to pack repeatedly.

Custom subscription boxes can be used for:

Beauty products
Food and snacks
Clothing
Books
Stationery
Crafts
Wellness products
Pet products
Hobby items
Product samples

Interior printing can include:

Welcome messages
Monthly campaign themes
Product instructions
QR codes
Social media prompts
Renewal information
Discount codes

If the contents change regularly, consider using a flexible internal layout instead of an insert designed for only one fixed product combination.

Popular Custom Product Box Styles

The appropriate structure will depend on the product weight, dimensions, sales channel and desired customer experience.

Straight Tuck-End Boxes

Straight tuck-end cartons have closing flaps at the top and bottom that fold in the same direction.

They provide a clean front-facing presentation and can be suitable for cosmetics, small accessories, food cartons and other lightweight retail products.

Reverse Tuck-End Boxes

Reverse tuck-end cartons have top and bottom closures that fold in opposite directions.

This practical folding-carton format can be used for many lightweight consumer products and is normally supplied flat.

Auto-Lock Bottom Boxes

Auto-lock or crash-lock boxes have a base that folds into position during assembly.

The stronger bottom can be useful for products requiring more support than a standard tuck-end carton.

Seal-End Cartons

Seal-end cartons are closed and glued or sealed after filling.

They may be considered for automated packing lines and higher-volume consumer products.

Mailer Boxes

Mailer boxes have an attached lid and interlocking folded structure.

They are commonly used for:

E-commerce orders
Subscription boxes
Clothing
Product launches
Gift sets
Samples
Promotional packs

A custom insert can be placed inside to improve organisation and reduce movement.

Two-Piece Boxes

Two-piece boxes consist of a separate lid and base.

They provide a classic presentation for clothing, cosmetics, candles, confectionery, jewellery and gift products.

Sleeve and Tray Boxes

A sliding tray and outer sleeve create a controlled reveal.

This format can be used for small electronics, cosmetics, accessories, stationery, jewellery and promotional items.

The outer sleeve can carry product-specific artwork while the inner tray remains consistent across a wider range.

Rigid Product Boxes

Rigid boxes use strong board wrapped with printed or decorative paper.

They are often selected for:

Luxury products
High-value gifts
Product launches
Jewellery
Electronics
Corporate gifting
Premium cosmetics

Rigid boxes normally arrive assembled and may require more storage space than flat-packed cartons.

Magnetic Closure Boxes

Magnetic closure boxes provide a smooth opening experience and a premium presentation.

They can be used for luxury gift sets, corporate products, beauty collections, technology items and presentation kits.

The use of magnets and mixed materials should be considered when making disposal or recycling claims.

Pillow Boxes

Pillow-shaped cartons are suitable for lightweight items such as jewellery, accessories, confectionery, event favours and small gifts.

They can be supplied flat and assembled when required.

Gable Boxes

Gable boxes have a built-in carrying handle.

They are suitable for gift sets, promotional packs, bakery items, party favours and selected retail products.

The packed weight should be considered when selecting the board and handle structure.

Window Product Boxes

A die-cut window allows customers to see the item or its inner packaging without fully opening the box.

Windows are commonly considered for:

Cosmetics
Toys
Food products
Candles
Clothing accessories
Gift sets

The window position should not reduce structural support or cover important printed information.

Display Boxes

Display boxes can hold several units and present them at a retail counter or point of sale.

A display pack may be designed to act as both the transit carton and the retail display, depending on the product and distribution requirements.

Hang-Tab Boxes

Hang-tab cartons allow lightweight products to be displayed on retail hooks.

The hanging area, product weight and artwork orientation should all be planned before the structure is approved.

Materials for Custom Product Boxes

Material choice affects box strength, printing, folding, storage and overall appearance.

Folding Boxboard

Folding boxboard provides a smooth surface for detailed printing and is suitable for many retail cartons.

It can support product photography, illustrations, gradients and full-colour artwork.

Cardboard and Paperboard

Cardboard product boxes are a practical option for lightweight items, sleeves, folding cartons and retail packaging.

The thickness should be selected according to the dimensions, structure and packed weight.

Kraft Paperboard

Kraft board has a natural brown appearance suited to simple, handmade and understated branding.

Print colours should be chosen with the natural shade of the material in mind.

Corrugated Board

Corrugated board contains a fluted layer that provides greater structure.

It is suitable for:

Mailer boxes
Postal packaging
Shipping cartons
Heavy products
Large product boxes
Multipacks
Protective inserts

The suitable board grade and flute will depend on the product weight, box size, stacking requirements and delivery environment.

Rigid Board

Rigid board provides a strong and substantial presentation for luxury or high-value products.

It can be wrapped with printed, coloured or textured paper and paired with a fitted insert.

Recycled-Content Board

Recycled-content paperboard or corrugated materials may be available for suitable projects.

Confirm the exact material specification and recycled content before adding environmental claims to your printed artwork or website.

Custom Product Boxes with Inserts

A well-planned insert can improve protection, organisation and presentation.

Custom inserts can be designed to hold:

Bottles
Jars
Tubes
Candles
Electronic devices
Chargers
Jewellery
Tools
Accessories
Product samples
Multiple-item sets
Instruction booklets

Cardboard Inserts

Die-cut or folded cardboard inserts can create compartments, retaining tabs, platforms and product cavities.

They can be printed to match the box or supplied in a simple white or Kraft finish.

Corrugated Inserts

Corrugated inserts provide additional support for heavier products and postal packaging.

They can be designed as:

Dividers
End supports
Folded platforms
Protective walls
Complete internal frames

Moulded Pulp Inserts

Moulded pulp or fibre inserts can provide a formed product cavity with a paper-based appearance.

Tooling, sampling and minimum quantities may differ from standard folded inserts.

Foam Inserts

Foam can be cut around a product and its accessories to create a fitted presentation.

The required foam type and density should be selected according to product weight, surface sensitivity and intended use.

Dividers and Compartments

Dividers can separate multiple products and prevent glass containers, accessories or components from rubbing together.

The final layout should be tested with representative products before a large production order is approved.

Printed Product Boxes with Your Logo

Custom printing turns packaging into a recognisable part of your brand.

Your artwork can include:

Logo
Brand colours
Product name
Product photography
Illustrations
Patterns
Instructions
Ingredients
Specifications
QR codes
Barcodes
Contact details
Social media information
Campaign messages
Interior artwork

Depending on the material, design and quantity, appropriate printing methods may include digital, offset or flexographic printing.

Full-Colour Printing

Full-colour printing is suitable for detailed graphics, photographs, illustrations, gradients and complex artwork.

Pantone Colour References

Pantone references can help communicate particular brand colours.

The final printed result can still be affected by the paper shade, coating and finishing process.

Interior and Exterior Printing

Product boxes can be printed on the outer surface, inner surface or both.

Interior printing can include:

A thank-you message
Instructions
Brand story
Promotional offer
QR code
Social media message
Product-care information

The message should be positioned where it remains visible during the opening process.

Finishing Options for Product Packaging

Finishing options can add visual contrast, texture or emphasis to selected design elements.

Matte Lamination

A low-shine finish suited to clean, contemporary and understated designs.

Gloss Lamination

A reflective finish that can increase the vibrancy of colours and create a polished appearance.

Soft-Touch Lamination

A smooth tactile finish often selected for premium cosmetics, electronics and gift products.

Spot UV

Spot UV adds gloss to specific areas such as a logo, product name or pattern while the surrounding surface remains matte.

Foil Stamping

Metallic or coloured foil can highlight:

Logos
Borders
Product names
Small illustrations
Limited-edition details

Foil is often more effective when used as a focused accent rather than across the entire design.

Embossing and Debossing

Embossing raises a design element from the box surface, while debossing presses it inward.

These processes can give logos and typography a more tactile presentation.

Die-Cut Windows

A window can reveal the product or its internal arrangement.

The shape and placement should be planned around the carton strength, artwork and product position.

Printed Sleeves and Belly Bands

A sleeve can update an existing box with product-specific, promotional or seasonal artwork.

This may provide greater flexibility than producing a completely different box for every product variation.

How to Measure Your Product for a Custom Box

Accurate measurements help create packaging that fits properly.

Measure the Main Product

Measure the maximum:

Length
Width
Height

Include any lids, pumps, handles, switches, caps or projecting components.

Measure Inner Packaging

Include the dimensions of:

Bottles
Pouches
Bags
Trays
Wrappers
Protective sleeves
Product containers

Measure Accessories

Record the size of any:

Cables
Chargers
Tools
Manuals
Samples
Spare parts
Gift cards

Decide the Product Orientation

Choose how the product should appear when the box is opened or displayed.

Allow for the Insert

The outer box needs enough space for both the product and its fitted insert.

Allow Suitable Clearance

A box that is excessively tight may be difficult to assemble or could place pressure on the product.

A box with too much unused space may allow movement and make the presentation look less considered.

Confirm Internal or External Dimensions

Clearly state whether your measurements refer to the inside or outside of the box.

For the most accurate quotation, provide product photographs, drawings or a physical sample where available.

Right-Sized Packaging for Products

Right-sizing means developing a box around the actual packed item and its required protection.

It can help reduce:

Unnecessary empty space
Excessive cushioning
Oversized shipping cartons
Product movement
Storage requirements
Inefficient packing

The smallest possible box is not always the correct solution.

The packaging still needs enough space for inserts, protective materials, closing flaps and safe product removal.

A right-sized solution should balance product fit, presentation, protection and practical assembly.

Artwork Preparation for Printed Product Boxes

Well-prepared artwork helps reduce avoidable delays and printing problems.

Before sending your design, check:

Logo quality
Image resolution
Colour settings
Fonts
Spelling
Product names
Barcodes
QR codes
Ingredients
Instructions
Contact information
Regulatory wording
Batch-coding areas
Bleed
Safe areas
Cut and fold lines

Important text and logos should remain inside the safe area.

Background colours and images that reach the box edge should extend into the bleed area.

Where possible, supply logos and illustrations as vector files. Photographs should be supplied at a suitable resolution for the final printed size.

Do not place essential text across:

Creases
Closing flaps
Glue areas
Cut lines
Perforations
Window openings

The business approving the artwork remains responsible for checking product information, claims, instructions and spelling before production.

Packaging Samples and Prototypes

A sample can help you review the structure before committing to a larger order.

Depending on the project, proofing options may include:

Digital Artwork Proof

A flat digital proof shows where artwork sits on the dieline.

It is useful for checking text, positioning and panel orientation, but it does not demonstrate the physical box strength or exact printed colour.

Three-Dimensional Visual

A digital visual shows an approximate assembled view of the box.

It can help stakeholders understand the design but should not replace a physical test where product fit is critical.

Plain Structural Sample

An unprinted sample can be used to check:

Dimensions
Product fit
Insert layout
Assembly
Opening experience

Printed Production Sample

A printed sample can provide a closer representation of the final packaging.

Availability, cost and production requirements depend on the material, print process and finishing options.

Samples should be tested with representative products, accessories and protective materials.

Product Packaging for Small UK Businesses

Small businesses often need to balance quality, quantity, cost and storage space.

Before ordering, consider:

Your realistic sales forecast
The number of products
The number of box sizes
The number of artwork versions
Available storage space
Packing time
Product launch date
Required delivery date
Future product changes
Whether boxes arrive flat or assembled
Whether you need physical samples
Whether an insert is necessary
Whether a standard structure could reduce costs

For very small quantities, a fully printed custom box may not always be the most economical option.

Depending on the product and desired presentation, alternatives can include:

Plain boxes with printed labels
Standard boxes with custom sleeves
Branded stickers
Printed belly bands
Custom tissue paper
Insert cards
Rubber-stamped Kraft boxes

As order quantities increase, fully printed boxes may become more practical.

Ask for pricing at more than one quantity so you can compare the overall investment, storage requirements and expected product demand.

Create a Consistent Product Packaging Range

A coordinated packaging system can help customers recognise different products as part of one brand.

Elements that can remain consistent include:

Logo placement
Typography
Colour palette
Product-name hierarchy
Illustration style
Information-panel layout
Barcode location
Box-opening direction
Interior message
Finishing details

Different products can then be identified through:

Colour variations
Product images
Flavour names
Model numbers
Printed sleeves
Labels
Size indicators

Where several products have similar dimensions, one box structure may sometimes be used with different inserts, sleeves or printed designs.

However, a shared structure should not create excessive empty space or compromise product protection.

Retail Box or Shipping Box: Which Do You Need?

A retail box and a shipping box perform different roles.

Retail Product Box

A retail box is primarily designed to:

Present the product
Communicate branding
Display product information
Support shelf or counter display
Create an opening experience

Shipping Box

A shipping box is primarily designed to:

Withstand distribution handling
Protect the product or retail box
Support stacking
Carry courier labels
Remain securely closed

Some corrugated mailer boxes can perform both roles for suitable products.

However, premium folding cartons and rigid boxes may need an additional shipping carton when sent directly to customers.

Tell us how the finished package will be transported so both presentation and delivery requirements can be considered.

Packaging and Environmental Claims

Paperboard and corrugated boxes can be specified using different material combinations, coatings, inserts and decorative components.

Before describing packaging as recyclable, recycled, reusable, plastic-free, biodegradable or compostable, confirm:

The exact board specification
Recycled-content percentage
Coatings and laminations
Window material
Adhesives
Foil
Magnets
Foam
Ribbons
Insert material
Local collection requirements

A paper-based outer box may still contain components that need to be separated before disposal.

Use clear and supportable statements instead of broad terms such as “completely eco-friendly”.

The final environmental claims and disposal instructions should be checked against the complete approved packaging specification.

Plan Packaging for Product Returns

For products sold online, consider how customers will return an order if required.

Return-friendly packaging may include:

A resealable or reusable outer carton
Clear opening instructions
Space for a return label
A structure that remains intact after opening
Inserts that can be replaced easily
Simple product repacking

Packaging that is difficult to reopen or reassemble may create problems for both the customer and the returns team.

Return requirements should be considered during the structural design stage rather than after production.

How to Order Custom Product Boxes

1. Tell Us About Your Product

Provide:

Product type
Product dimensions
Packed weight
Required quantity
Sales channel
Delivery postcode
Required date

Include product photographs or drawings where available.

2. Choose a Box Style

Select a folding carton, mailer box, rigid box, two-piece box, sleeve-and-tray structure, display box or another suitable format.

3. Select the Material

Choose paperboard, Kraft, corrugated or rigid board based on the product weight, presentation and delivery requirements.

4. Plan the Internal Layout

Confirm whether you need:

A fitted insert
Dividers
Accessory compartments
Protective wrapping
Instruction space

5. Prepare Your Artwork

Send your logo, brand colours, product information and complete design.

A dieline can be used to position artwork on each panel accurately.

6. Review the Proof

Check all measurements, colours, text, images, barcodes and product details before approving the design.

7. Request a Sample Where Necessary

A structural or printed sample may help confirm product fit and presentation.

8. Approve Production

Once the final dimensions, materials, printing, finishes and artwork have been approved, the order can move into production.

The estimated production and delivery schedule will depend on the complete specification.

Why Choose Any Custom Boxes?

Any Custom Boxes helps businesses develop product packaging around the item, brand and sales channel.

Your packaging can be specified with:

Custom dimensions
Branded exterior printing
Interior printing
Product-specific inserts
Retail or e-commerce structures
Different paperboard options
Corrugated shipping formats
Rigid presentation boxes
Standard or premium finishes
Multiple artwork versions
Product samples where available
Quantity-based quotations

We aim to make the specification process clear so you can review the box style, size, material, printing and finishing details before approving production.

From simple retail cartons to premium multiproduct presentation boxes, your packaging can be developed around the experience you want to give your customers.

Frequently Asked Questions

What are custom product boxes?

Custom product boxes are packaging boxes manufactured according to a product’s preferred dimensions, structure and printed design.

They can feature a company logo, brand colours, product information, images and finishing details.

Can product boxes be made in custom sizes?

Yes. The dimensions can be developed around the product, inner container, accessories, protective materials and insert.

Provide accurate measurements of the complete packed item when requesting a quote.

Can I print my logo on the boxes?

Yes. Your logo and custom artwork can be printed on the exterior or interior of the box.

Depending on the specification, your logo may also be highlighted using foil, embossing, debossing or spot UV.

What products can be packed in custom boxes?

Custom boxes can be developed for cosmetics, candles, jewellery, clothing, electronics, food products, toys, stationery, accessories and many other items.

The material and structure should be selected according to the specific product.

Which box style should I choose?

Folding cartons are practical for many lightweight retail products. Corrugated mailer boxes work well for suitable online orders, while rigid and two-piece boxes provide a more premium presentation.

The best structure depends on the product dimensions, weight and sales channel.

What materials are available?

Common options include folding boxboard, cardboard, Kraft paperboard, corrugated board and rigid board.

Availability depends on the box structure, printing, quantity and required performance.

Can you create custom inserts?

Yes. Inserts can be developed using cardboard, corrugated board, moulded pulp or foam, depending on the product and project requirements.

Can several products be packed in one box?

Yes. Dividers or fitted compartments can organise several products within a gift set, promotional kit or subscription box.

Provide the dimensions and weight of every item so the internal layout can be planned accurately.

Can the inside of the box be printed?

Yes. Interior printing can feature patterns, thank-you messages, instructions, product information, QR codes or promotional content.

Can I add a window to the box?

A die-cut window may be added to suitable structures.

Its size and location should be planned around the product position, artwork and box strength.

Are Kraft product boxes available?

Kraft paperboard and Kraft corrugated materials may be available for suitable product-box structures.

The natural brown board colour should be considered when selecting printing colours.

Are custom product boxes suitable for shipping?

Some corrugated product boxes can be developed for postal or courier use.

Lightweight folding cartons and premium presentation boxes may require an additional shipping carton.

What is the difference between product packaging and postal packaging?

Product packaging presents and contains the item, while postal packaging is designed to protect it during delivery.

For some suitable products, one corrugated mailer box may perform both functions.

Do the boxes arrive flat?

Folding cartons and many corrugated boxes are normally supplied flat. Rigid boxes generally arrive assembled.

The final supply format depends on the selected box structure.

Can I order boxes for several product variations?

Yes. Related products can use different artwork, colours, sleeves or inserts while retaining a consistent packaging style.

Include the quantity required for each version when requesting a quote.

What is the minimum order quantity?

Minimum quantities depend on the size, structure, material, printing process, insert and finishing options.

Provide your preferred quantity so suitable production options can be considered.

Can I order a sample?

Sampling options depend on the box style, material, print process and finishes.

You may be able to request a digital proof, structural sample, printed prototype or production sample.

How long does production take?

Production time depends on the quantity, structure, material, artwork approval, inserts and finishing processes.

The estimated lead time should be confirmed with your quotation before ordering.